Plant Operations
Real-time monitoring for Jebel Steel Works
OEE
78.4%
2.1%
Throughput
5,500MT/day
1.5%
Downtime
2.4hours
Today
Energy Intensity
18.5GJ/MT
3.2%
Active Alerts
3
Requiring attention
OEE Components - Today
Availability
Performance
Quality
Active Plant Alerts
Rolling Mill AEquipment
Bearing temperature above threshold
10 min agoBlast Furnace #1Process
Tapping delay - awaiting ladle
25 min agoCasting LineQuality
Minor surface defects detected
45 min agoEquipment Status
| Equipment | Status | OEE | Throughput (MT/hr) | Energy (%) | |
|---|---|---|---|---|---|
| Blast Furnace #1 | running | 82.5% | 1250 | 98% | |
| Blast Furnace #2 | running | 85.2% | 1320 | 95% | |
| Rolling Mill A | warning | 68.4% | 850 | 112% | |
| Rolling Mill B | running | 79.8% | 1100 | 102% | |
| Casting Line 1 | running | 88.1% | 980 | 89% | |
| Casting Line 2 | idle | - | - | 15% |
AI-Generated Shift Summary
Current shift (Morning) is operating at 78.4% OEE, down from target of 85%. Primary contributor is Rolling Mill A performance degradation due to bearing issues. Recommend prioritizing maintenance intervention within 4 hours to prevent further efficiency loss estimated at $45K/hour in lost production value.
Generated: 2 minutes agoConfidence: 92%